Comparison and selection of water-based drilling cuttings treatment and recycling schemes based on the contractor’s perspective——A case study of the Sichuan-Chongqing region
Author of the article:ZHAN Feng1,2, CHENG Quan1 , LIU Huimin3 , SONG Guangming1 , ZHU Lin3 , SUN Yong1 , ZHAO Zhiyue1
Author's Workplace:1. Chengdu Dayou Petroleum Drilling and Production Engineering Co., Ltd., Chengdu, Sichuan, 610051, China; 2. CNPC Chuanqing Drilling Engineering Company Limited West Sichuan Drilling Company, Chengdu, Sichuan, 610051, China; 3. School of Chemistry and Chemical Engineering, Southwest Petroleum University, Chengdu, Sichuan, 610500, China
Key Words:Water-based drilling cuttings;Processing technology;Resource utilization;Economic evaluation;Scheme comparison
Abstract:
Natural gas, as a clean energy, is a practical way to
achieve carbon peaking and carbon neutrality goals. Increasing the development
and utilization of natural gas will inevitably require drilling more production
wells, which will produce a large amount of waste mud and cuttings. Taking the
Sichuan-Chongqing region as a case study, the treatment plan of the drill
cuttings mixture produced during the drilling process utilising water-based
drilling fluid was studied from the perspective of the contractor. With the
objective of economic optimisation, the economics of two water-based drilling
cutting treatment and recycling schemes (curing and mixing process and breaking
gel filter press process for brick making) were compared and analyzed. In the
curing and mixing process, the amount of gel breaker required is about 11
kg/m3, and the amount of curing agent is preferably 10% of the mass of
water-based drilling cuttings to be treated. In the breaking gel filter press
process, the dosage of gel breaker is 19 kg/m3, and the pressure filtration is
carried out under a pressure of 0.8 MPa. The results of the main cost component
calculations for the two processes show that when the contractors processing capacity is greater than 2100 m3, it
is more favorable to use the breaking gel filter press brick making process;
otherwise, it is better to adopt the curing and mixing brick making process.