Study on the interface bonding damage behavior of cement sheath under alternating thermal load
Author of the article:CHEN Haodong1,2, LUO Ming1,2, XIAO Ping1,2, LUO Zhu1,2, ZHOU Niantao3, LIN Yuanhua3
Author's Workplace:1. CNOOC Co., Ltd., Hainan Branch, Haikou, Hainan, 571000, China; 2. Key Laboratory of Deep Sea Deep Formation Energy Engineering of Hainan Province, Haikou, Hainan, 571000, China; 3. State Key Laboratory of Oil and Gas Reservoir Geology and Exploitation, Southwest Petroleum University, Chengdu, Sichuan, 610500, China
Key Words:Alternating thermal load; Cement sheath; Interface bonding performance; Interface debonding; Micro-annular gap
Abstract:
Offshore high-temperature
and high-pressure wells
frequently experience integrity failures due to changes in temperature and
pressure, causing issues such as annular pressure and wellhead uplift. A full-scale “production casing-cement sheath-technical
casing” combination experimental device is developed based on the typical
wellbore structure of high temperature and high pressure wells. Tests on the
cement sheath’s interface
bonding integrity were conducted under three different alternating thermal
loads, comparing differences between small-scale and
full-scale physical
experimental results. The study elucidated the degradation behaviour and
mechanism of the cement sheath interface bonding under alternating thermal
loads. The results show that high temperature and alternating thermal loads
have a significant negative impact on the bonding performance of the cement
sheath interface, with the degree of failure increasing with higher
temperatures and more frequent alternations. Before the bonding failure of the
cement sheath interface, the alternating thermal load mainly damages the
chemical bonding between the casing and cement sheath interface until
detachment occurs, creating micro-annular
gaps. The formation and expansion of micro-annular
gaps are the main reasons for decreased interfacial friction. There are certain
differences between small-scale and
full-scale physical
experimental results, which make it difficult to accurately describe the
mechanical properties of the cement sheath interface under actual conditions.
The research findings can provide a basis and reference for the design of
cement slurry in well cementing for high-temperature
and high-pressure wells,
management of wellbore integrity, and prediction and management of wellhead
uplift.